Thursday, June 24, 2010

Ford expands with $ 450M facility

Ford Motor Co. said it will build a $450 million car factory in Thailand, its first wholly owned plant in the country, undeterred by fatal anti-government protests in Bangkok earlier this year.

Thursday, June 17, 2010

A National Disgrace

American politics is not the normal purview of this blog, but today I will make an exception.

This afternoon, Eric Garland posted this video clip on Twitter. It's a seven minute clip from The Daily Show in which Jon Stewart lambastes the last eight American Presidents for their empty words about "independence from foreign oil".

While it is classic Jon Stewart humor, it's also very sad. But I'm not sure which is sadder: the content of the video, or the fact that such an important statement has to come from a comedy program.

Lest we blame all of this on the President, there are another 535 parasites on Capitol Hill who bear just as much responsibility.

So enjoy the video, but if you're an American citizen, please think long and hard about who gets your vote this fall.

An Energy-Independent Future
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Thursday, June 10, 2010

Beijing's Promotion of EVs: Global, not Local

Yang Jian, Managing Editor of Automotive News China, has a great commentary today entitled "Beijing's real goal in promoting electric vehicles" (free registration required to read -- and it's worth the trouble!).

Yang says:
The central government's real goal is to help key domestic automakers leapfrog their foreign competitors in the race to develop advanced powertrains.
In other words, this is not about getting Chinese consumers into electric vehicles. It's about pushing Chinese automakers -- both private and SOE -- to become global players in the rush to develop the newest green technologies.

The cities chosen for the electric vehicle subsidy pilot (as I referenced here recently) were chosen because their local automakers were deemed by the central government to be closest to having marketable electric or hybrid cars. The whole point of the subsidies is to give local automakers in these cities (Shanghai, Changchun, Shenzhen, Hangzhou and Hefei) enough test subjects to carry out credible testing of their technologies.

I agree 100 percent with Yang Jian's views. China's goal with new energy vehicle technology is not about getting Chinese consumers into EVs; it's about getting people all over the world into Chinese EVs.

Wednesday, June 9, 2010

The Missing Element in China Labor Issues

Recent news has been full of accounts of dissatisfied workers in China. First, there was the string of suicides among workers at the massive Taiwan-owned Foxconn factory in southern China. Then there were the strikes against Japanese-owned Honda auto parts factories. Now it seems that worker unrest has spread north to another Taiwan-owned factory in Kunshan, Jiangsu province.

Not being much of an expert in labor issues, I have largely avoided comment on this issue while watching the labor experts analyze the minutiae of management-labor relations, rising wages and their potential impact on China's manufacturing base.

The one issue I have yet to see highlighted is the fact that, so far, all of these suicides, strikes, etc., have occurred at foreign-owned or controlled companies. China's state-owned enterprises have (thus far) remained unscathed by what looks like a trend of worker dissatisfaction.

Do SOEs treat their workers better than foreign companies? Do they pay their workers better? Or have the SOEs simply been lucky so far?

Sunday, June 6, 2010

Kingdom 'could be among ten top automakers' by 2014

Wallop Tiasiri, Director Thai Automotive Institute noted that one major hindrance blocking Thailand from this achievement is the labour shortage. To accommodate the higher capacity, the industry will need an additional 150,000 workers, he said….


After the institute's board meeting, chaired by Industry Permanent Secretary Witoon Simachokdee, Wallop said yes'terday that there was a consen'sus that the automotive industry will show continued expan\sion. While the capacity will rise to 2.95 million units in 2014, the actual output will hit 2.1 million, thanks to the invest'ment in five ecocar projects as well as expansion of other projects.

Thursday, June 3, 2010

Aapico revs up China expansion: Target set to triple revenue in three years

The SET-listed automotive parts maker Aapico Hitech Plc (AH) is planning a major expansion in China as it seeks to increase its revenue from the mainland to 3 billion baht in three years from the current 800 million.

Wednesday, June 2, 2010

GM, Carmakers Expand in Thailand as Unrest Fails to Dent Growth

BUSINESS WEEK:

General Motors Co. boosted vehicle sales in Thailand 62 percent in April as political unrest failed to dent rising demand fueled by the nation’s growing economy.

Thai Parts makers wooed to set up local bases

Bangkok Post article via American Chronicle:

The Thailand Automotive Institute plans roadshows to invite foreign parts manufacturers to use Thailand as a production base in an attempt to reduce parts imports by 80% within five years, says director Wallop Tiasiri.

A China-Indiana Connection for New Energy Vehicles

The basic premise behind my current research program is that some governments are more heavily involved than others in their respective economies. And a further assumption, supported by economic theory, is that greater state involvement equals lower efficiency, profitability and competitiveness. For me, two of the most obvious reference points are the United States and China.

As I have looked closely at how China’s government has guided and supported its auto industry, I have also begun to ask some important questions: Why does government’s involvement in economic development necessarily have to be negative? And why is China’s government able to manage the growth of national champions while the U.S. government still seems content to let the market do its job and let the chips fall where they may?

Last week I received a somewhat last-minute invitation by a company named Ener1 to attend a U.S.-China Advanced Technology Vehicle Summit in Indianapolis, Indiana. The chief attraction for me was the fact that dozens of Chinese automobile company executives and government officials would be in attendance, so my expectation was that I might get to chat with a few of them on the sidelines.

While my expectations were indeed met – I had a chance to talk with people from Geely, Dongfeng and BYD – they were ultimately exceeded. My unexpected find was a number of American auto supplier executives who were excited about state and local governments in Indiana, the environment for electric vehicle innovation there, and their opportunities in China.

The day I arrived at the summit the folks at Ener1 were excited about the announcement of a joint venture between their EnerDel subsidiary and Wanxiang of Hangzhou, Zhejiang Province. Wanxiang is the largest tier-1 auto parts supplier in China. During 2010 the joint venture formed by the two companies will begin producing lithium-ion battery systems for Wanxiang’s existing customer base in China.

I had a chance to chat with Ener1 Chairman and CEO, Charles Gassenheimer who explained to me that EnerDel’s advantage in China is its manganese-oxide based battery technology which has greater energy density than the iron-phosphate technology used by companies such as BYD. As there is a big need in China for battery packs that can drive heavier vehicles such as buses, energy density will be increasingly important, and EnerDel’s technology gives Wanxiang a stronger offering for its domestic customers.

EnerDel’s batteries are already being deployed in the TH!NK City and the Volvo C30 electric passenger vehicles.

Governor as Matchmaker

Because China is a new frontier for EnerDel, I asked Mr. Gassenheimer how he connected with Wanxiang. Of all the companies in China, why this one? “It was a marriage made by the Governor of Indiana,” he replied. Governor Mitch Daniels, who addressed the opening dinner of the Summit, makes trips to Asia to promote his state, annually to Japan, and this year, for the first time, to China. Governor Daniels later reached out to EnerDel, whose facilities are located in Indianapolis, to encourage them to talk with Wanxiang whose Chairman he had met during his trip to Zhejiang Province, a sister province to the State of Indiana.

So it would appear that Indiana has a savvy governor who understands the value of creating business connections for his state. But when Governor Daniels travels to China and elsewhere, what exactly is he selling? Why would the Chinese be interested in Indiana when Detroit is right across Indiana’s northern border?

As I spoke with Mr. Gassenheimer, we were also joined by Thomas J. Snyder, President of Ivy Tech Community College and also a board member of Ener1. Mr Snyder pointed out that the 100-strong delegation of Chinese visitors who were currently attending the Summit were spending only a brief time on their other stops in the U.S. (they were also to visit Chicago and Detroit), but they were spending nearly two full days in Indiana.


Business-Academia Partnerships

Part of Indiana’s attraction, according to Mr. Snyder is a strong educational system. He runs the country’s largest Community College system with over 100,000 students and 23 campuses in Indiana. This system feeds into a system of four-year universities among which are such engineering giants as Purdue University.

At the opening dinner, I spoke with an executive from an Italian parts supplier who attended the Summit. His company has factories in both China and the State of Indiana. “Why Indiana?” I asked. “Because, not only are wages competitive for a region so close to Detroit, but local engineering talent is readily available. People in Indiana can make anything you want.”

Not only does Mr. Snyder, a former General Motors man, serve on the board of directors of Ener1, but he and Dr. France Cordova, President of Purdue, both serve on the board of Indiana’s Energy Systems Network (ESN). ESN is a partnership among business and academia formed to develop Indiana’s energy technology and cleantech sectors. They “provide project development and coordination for joint ventures and cooperative partnerships”. And they were also the organizer and chief sponsor of the Auto Summit I was attending.

So Indiana has a governor who likes to hustle, a strong educational system, and a business-academia partnership. California has Schwarzenegger, Stanford, Cal-Tech, USC, UCLA. Why wouldn’t the Chinese choose to base themselves in California?

A Nexus for New Vehicle Technologies

Unlike California, “Indiana has a balanced budget. We’re in the black. We have a conservative government, low taxes, low wages... But most importantly, we have a nexus of new vehicle technologies,” explained Mr. Snyder.

Right there in the area are either headquarters or major operations for companies such as Cummins, Delphi, Remy, Allison Transmission, and EnerDel. The last four of which were previously spun off from General Motors. In fact, much of the team that now comprises EnerDel were the team that designed the ill-fated EV1 electric car that General Motors introduced and later unceremoniously killed during the 1990s.

Some of these businesses were dying on the vine at General Motors and have since found new lives of their own as stand alone businesses. Out from under the bureaucracy of GM, they were freed to innovate and seek out new markets, which, for these businesses, are now focused on two areas: big and new – “big” being China, the world’s largest auto market, and “new” being new technologies for transportation such as batteries and motors for electric and hybrid vehicles.


The China-Indiana Connection

While Ener1 and EnerDel ready their joint venture with Wanxiang, some Indiana companies are already on the ground in China. Remy, Inc. (formerly Delco-Remy, and formerly part of GM) is already building starters and alternators in China through both a wholly-owned foreign enterprise (WOFE) and a joint venture with a unit of ASIMCO. They also had their starter/alternator combinations in the hybrid Chery taxis that have run in Beijing since about a year prior to the start of the Olympics.

Remy have recently closed their WOFE factory in Shenzhen and moved it to Zhengzhou where labor is in greater supply and, therefore, cheaper. This also places the WOFE in close proximity to their joint venture which solves a few logistical issues as well. As Jay Pittas, Sr. VP for Remy explained, “we save a lot of money on wages by getting away from Shenzhen, but then you have more challenges with transportation, so it’s a bit of a tradeoff.”

I asked Mr. Pittas whether the Chinese were truly serious about electric vehicles and whether they would have a market in China, to which he replied, “the Chinese are viewing the electric vehicle as a very important strategic spot for them because they realize they will never be the technological leaders in gasoline and diesel engines. They clearly see a more level playing field with EVs because we’re all at the same starting point. So they are willing to throw a lot of resources behind this.”

“We saw a dichotomy of forecasts this morning with one guy (an American auto analyst) projecting a 4 to 10 percent increase in share of electric and hybrid vehicles in the China market by 2015, (while) the (Chinese analyst) projected a 30 percent share by 2015. I happen to believe the Chinese will try to drive it to a 30 percent number, regardless of what the economics look like because they want that technological leadership.”

When asked how he would compare U.S. and China’s state support for new vehicle R&D, Pittas said, “we (Americans) think it’s a big deal when the President talks about investing $100 million in alternative vehicles. The Chinese talk about a billion.” From this perspective, the U.S. Federal Government doesn’t exhibit nearly the level of seriousness as do the Chinese. Is it any wonder then that American automakers and parts suppliers are all beating a path to China now?


The Downside to China

I asked Mr. Pittas and the CEO of Remy International, John Weber about the downsides to working in China. Almost in unison, they both said, “IP” (intellectual property). Explains Weber, “IP is probably the biggest (downside) by far. No matter what (your partner) says, your technology bleeds when you take it over there. You’re copied everywhere.”

“So how do you get ahead of that?” I asked. “You can’t. You learn to manage the bleed. You don’t give them your latest technology, and when you do, you put it in a wholly-owned, not a JV.”

“Still” offers Pittas, “I like operating better there than in Japan. It’s the most entrepreneurial environment in the world – including the U.S.”

“Also”, adds Weber, “while, in general, you can’t beat the cost of a Chinese product, their quality is just not what you’d expect, and this is where our opportunity lies.”

Some executives of Allison Transmission, whose heavy-duty automatic transmissions are in all of Beijing’s buses, expressed similar sentiments. Foreign parts manufacturers still have a tremendous technological edge over the Chinese manufacturers, but more importantly, some Chinese assemblers are starting to raise the bar in terms of requirements.

Explains Michael Headly, Allison’s VP of International Marketing, “what our technology offers is improved safety, productivity and cost-effectiveness. While not all of the Chinese manufacturers are making these kinds of demands yet, many are beginning to ask about it, and we take this as a positive sign for the future.”
_________

Interestingly, most of these companies have also received federal grants and loans to help them get their new technologies off the ground. Ener1 has received a $118 million grant from the Department of Energy under the American Recovery and Reinvestment Act (ARRA) and is also in line for a sizable loan. Remy has received $60 million under the same program, and Allison International has received $63 million. Kokomo, Indiana based Delphi has also received a grant of $89 million. All of these projects are related to development of new vehicle technologies and were part of President Obama’s $787 billion stimulus package.

So while the U.S. government does not get as heavily involved in industrial planning as does China’s government, it isn’t exactly fair to say the U.S. government is uninvolved. Nor can the same be said for many state governments. In addition to benefiting from Governor Daniels’ matchmaking skills, Ener1 has also received $70 million in funding from the State of Indiana.

While some great things are happening in Indiana, there may still be lessons U.S. governments could learn from their Chinese counterparts. For example, construction projects tend to progress from the planning stage to usage in times that are unthinkable in the U.S. During his first visit to Wanxiang, Ener1’s Charles Gassenheimer was “blown away” by the fact that Wanxiang had just broken ground on a new facility twice the size of their current facility. The people at Wanxiang told him it would be ready for use in three months.

___________________

Disclosure: The author's travel to Indianapolis was paid for by Ener1, Inc.

Tuesday, June 1, 2010

Consumer New Energy Vehicle Subsidy Pilot Announced

Finally, it's official. After months of speculation, China's Finance Ministry released a statement on its website confirming consumer subsidies for purchases of "new energy vehicles" (statement can be found here, in Chinese). The announcement was made jointly by the Finance Ministry, the Ministry of Science and Technology, the Ministry of Industry and Information Technology and the National Reform and Development Commission.

The subsidy will be implemented first as a pilot in only five cities: Shanghai, Changchun, Shenzhen, Hangzhou and Hefei. Consumers will be able to apply for subsidies of up to 50,000 RMB for a plug-in hybrid or up to 60,000 for a pure electric vehicle. But these amounts are only ceilings. The subsidy will be calculated based upon the kilowatt hour capacity of the battery in each vehicle, 3,000 RMB per kilowatt hour.

Based on this calculation, the BYD F3DM plug-in hybrid with its 13.2kwh battery would be eligible for a subsidy of up to 39,600 RMB. BYD's E6 pure electric with its 48kwh battery would be eligible for the maximum subsidy of 60,000 RMB. (The Finance Ministry was not specific about how the calculation would be made, so these are only my estimates.)

The announcement also says that, after each respective auto company sells 50,000 subsidy-eligible cars, the amount of the subsidy given for that company's cars will be lowered. That seems to make this a very open-ended program as practically every major auto company in China is working on new energy vehicles. The Financial Times reports that the subsidy would be limited to only 50,000 cars total -- which would make more sense, but that's not what the announcement says. I'll let readers of Chinese be the judge of my translation of the following:
每家企业销售的插电式混合动力和纯电动乘用车分别达到5万辆的规模后,中央财政将适当降低补贴标准。

Also of particular interest is the cities chosen by Beijing (and the fact that Beijing isn't one of them). Shanghai, Changchun and Hefei have the headquarters of Shanghai Auto, First Auto Works and Jianghuai (and Chery in nearby Wuhu), respectively -- each a state-owned enterprise. Shenzhen and Hangzhou have the headquarters of BYD and Geely -- both private enterprises.

This is interesting because locally-headquartered auto companies tend to dominate local auto markets. Local governments do their best to ensure this. There are other companies aside from those listed above who are working on new energy vehicles, and while they are probably disappointed that their respective cities were not chosen for the pilot, they are probably now considering how to sell more of their vehicles in the pilot cities.

The announcement also said that the central government would provide funds to the pilot cities for building out the necessary infrastructure to support these cars.